Oxide-insulated semiconductor leads
US 2,981,877Metal strips carried over surface-reaching P-N junctions by retained semiconductor oxide
Listen to the narrated mechanical breakdown and civilizational context
How It Works: Step-by-Step Mechanical & Physical Breakdown
First form the semiconductor regions and their surface-reaching junctions. During diffusion in an oxidizing atmosphere, an oxide layer can form on the exposed silicon. Instead of stripping it away everywhere, clear only the chosen contact areas by photoengraving. Deposit metal over both the cleared areas and the remaining oxide, then remove unwanted metal. A strip on oxide can pass over a junction; a contact through a cleared window can reach a selected region. The patent's examples use this relationship for nested transistor contacts, a multi-device circuit, and parallel-strip contacts.
Interactive Real-Time Physical Simulation
Drag to rotate · Pinch to zoom · Shared controls update the displayed modelDetailed Component Architecture
1Surface-reaching dished junctions
The source calls several such boundaries dished junctions. In the single-transistor example, circular surface edges let a central contact and a surrounding C-shaped contact reach different regions. The important constraint is geometric: contacts on opposite sides of the junction remain separate while the oxide crosses another portion of that same boundary.
2Oxide retained as a lead bridge
The specification describes an insulating layer consisting essentially of oxide of the semiconductor, adherent to the surface and extending across the junction. In the illustrated single-transistor structure, oxide tongues bridge the nested junction edges. The patent reports that the oxide layer may be about one or two microns thick in that example, while making no general performance claim for every device made by the process.
3Contact windows, deposited metal, and photoengraving
The source permits vacuum deposition through a mask or deposition followed by photoengraving away unwanted metal. It also describes alloying aluminum contacts to silicon to make ohmic contacts. These are alternative fabrication routes in the specification, not a claim that every later integrated circuit uses the same materials, temperatures, or dimensions.
4Multi-device circuit and reverse-biased junctions
In Figs. 3 through 5, the source treats junctions 14 and 15 as rectifiers and explains that a reverse-biased junction 18, and later junction 22, acts as a capacitance. It is an illustrative detector, filtering, and transistor-amplifier arrangement. The patent does not state an operating frequency, clock rate, dopant concentration, or a universal speed limit for the arrangement.
Governing Equations & Engineering Principles
Claim 1: Oxide-Supported Junction Crossing
Source-Bound Semiconductor GeometryClaim 1Retained semiconductor oxide
The source uses the oxide as the insulating support under the crossing part of the lead. In the illustrated transistor example it says the oxide may be about one or two microns thick; it supplies no general electrical-performance value.
This is a Claim 1 construction relation, not a quantitative device law. US 2,981,877 does not print a bias voltage, dopant concentration, depletion width, capacitance, clock frequency, delay, breakdown limit, package, or switching-performance measurement for the illustrated structures.
Historical Context: The card directs the reader to the source's actual legal relation: retained oxide separates a crossing metal strip from a surface-reaching P-N junction while contact windows reach selected regions.
Interactive Schematic Sheet (Fig. 1)
Greatly enlarged plan view of one transistor-and-lead structure described in the specification.
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Click pins on the schematic or select from the list below to inspect historical specifications.
Why It Still Matters
The document is valuable because it makes the routing constraint visible in concrete layouts: a lead can cross an insulating oxide where a P-N junction reaches the surface, while selected windows still provide contact to particular semiconductor regions. The original text shows the legal and geometric details behind that idea rather than treating the patent as a generic history of all later microelectronics.
Legal Claims Decoder (10 Numbered Claims)
The Historical Bottleneck
Why Prior Art Failed
- •The source says prior practice removed the oxide layer after diffusion except where contacts were to be made, losing the insulating surface needed for a lead to cross a junction.
- •The source describes the difficulty of attaching external leads directly to small emitter and base contacts without damaging the semiconductor body through applied heat or pressure.
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