Yale Pin-Tumbler Cylinder Lock & Flat Bitted Key
US 48,475Shear-Line Pin Alignment, Flat Corrugated Keyway, Rotating Plug, and Modular Threaded Mortise Cylinder
Listen to the narrated mechanical breakdown and civilizational context
How It Works: Step-by-Step Mechanical & Physical Breakdown
In the locked state, the springs press the two-piece tumblers across the boundary between the stationary tumbler-case and the rotating plug. Inserting the thin key raises the lower pieces so that every division between pieces is brought into line with the plug's periphery; the specification gives no numerical tolerance. The plug can then turn, and its ring recess and axial groove engage the lazy-arm's knob. The lazy-arm moves through less than the plug's whole revolution, so its wing remains in contact with a bolt talon at the locked and unlocked positions.
Interactive Real-Time Physical Simulation
Drag to rotate · Pinch to zoom · Shared controls update the displayed modelDetailed Component Architecture
1Revolving Plug & Eccentric Cylinder Housing
Plug D revolves in the cylindrical bore of tumbler-case C. The case has an external thread that engages a tapped hole in either side of lock-case A, and a jam-nut or pointed screw H can hold the case at the desired depth so its end remains flush with the door. The source gives no material, diameter, or door-thickness dimensions.
2Two-Piece Split Pin Tumblers & Compression Springs
The source says only that pieces I and J have different lengths and that each tumbler is provided with a spring. The key is shaped so the divisions between the pieces lie in one line before plug D can turn. No pin dimensions, spring constant, material, or force value is stated.
3Flat Serrated Bitted Key Blade
The specification calls K a thin slip of steel and describes its shape in relation to the pin divisions and narrow key-hole. It does not quantify the blade thickness, number of bittings, key-space size, or weight reduction.
4Anti-Pick Circumferential Serrations & Racked Chambers
Yale says these notches serve the purpose of racking on vibrating or rotating tumblers and prevent picking to a certain extent. The narrow key-hole leaves most of each containing cavity supporting the part that projects into the key-hole, reducing the risk of jamming under key thrust. The source does not quantify a picking force or friction coefficient.
5Lost-Motion Cam (Lazy-Arm) & Deadbolt Deadlock
Wing E is formed from thin steel with knob v engaging groove t. The source says the key-hole cylinder can turn nearly a whole revolution without moving the wing, while the wing moves less than a whole revolution and remains in contact with a bolt talon at both locked and unlocked positions. It does not state an angular value or a zero-torque condition.
Governing Equations & Engineering Principles
Pin-Tumbler Shear-Line Boundary Condition & Alignment Kinematics
Precision Mechanics & Cryptographic LocksClaim 4Pin Shear Line Alignment Error
If any single pin has an error exceeding tolerance, it physically spans the shear line and mechanically blocks rotation.
Linus Yale Jr.'s pin-tumbler cylinder lock separates the keyway and pin stack from the bolt-throwing mechanism. Only when all five split-pin division lines simultaneously align flush with the revolving plug circumference can the cylinder rotate.
Historical Context: US 48,475 established the modern pin-tumbler cylinder lock and small flat bitted key, making heavy, bulky Victorian bit keys obsolete and becoming the universal security standard worldwide.
Hooke's Law Spring Dynamics & Shear Binding Torque
Solid Mechanics & Friction DynamicsClaim 4Total Spring Restorative Force
Continuously pushes driver pins across the shear line when the key is withdrawn.
Yale's introduction of circumferential notches (spools and serrations) on the pins creates false-set gates: when a lockpicker applies turning torque, the serration catches in the housing groove, generating counter-rotation feedback and deadlocking the plug.
Historical Context: The Yale lock combined high spring reliability, anti-pick serrations, and extreme physical compactness in a single mass-manufacturable brass cylinder.
Interactive Schematic Sheet (Fig. 1)
Side elevation of the mortise lock case showing the circular threaded aperture and mounted cylinder.
Select Any Numbered Pin
Click pins on the schematic or select from the list below to inspect historical specifications.
Why It Still Matters
The patent is an early primary description of a pin-tumbler cylinder with a thin bitted key, threaded case mounting, bolt-retaining plate, and lost-motion lazy-arm. Later lockmaking may be compared with these mechanisms, but this record does not assign a percentage of modern locks or claim a particular industrial lineage without separate evidence.
Legal Claims Decoder (5 Numbered Claims)
The Historical Bottleneck
Why Prior Art Failed
- •A bolt could need to be inserted through the lock's bolt-hole after the case was already fitted to the door.
- •A cylinder fixed at one depth or on one side of a case would not adapt readily to different doors or handing.
- •The specification identifies picking and unsupported tumbler ends as practical failure modes for the pin-lock arrangement it improves.