Carbonic-Acid Wort Cooling
US 135,245Expelling air from hot wort before external water-spray cooling
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How It Works: Step-by-Step Mechanical & Physical Breakdown
Boiling wort enters vessel A. A stream of carbon dioxide sweeps through the vessel so that its gas phase and the wort's dissolved/entrained air are displaced. Water from pipe E reaches nozzles P and runs across the domed vessel exterior into a trough, carrying away heat. At 20°–22.5 °C, yeast begins the first fermentation. Recovered carbon dioxide may be collected in a gasometer and reused.
Interactive Real-Time Physical Simulation
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1Closed wort vessel A
The claimed procedure depends on excluding atmospheric air while the wort is confined. In mass-transfer terms, the gas stream reduces the air fraction in the vessel headspace and promotes removal of entrained air; the patent does not state a flow rate, pressure, or oxygen measurement.
2Carbonic-acid gas source M M
The specification's operative requirement is thorough penetration by carbonic-acid gas to expel all contained air. It describes a process objective, not a modern sealed-pressure specification.
3Water-spray cooling assembly E, P, i, c
Cooling is external: heat crosses the vessel wall into a falling water film. A simple energy balance is for the wort charge, while the rate is limited by the wall and water-film heat-transfer resistance. The patent gives the yeast-addition temperature but no cooling-time claim.
4Post-cooling fermentation
Réaumur temperature is converted by , so the stated interval is 20°–22.5 °C. The optional later addition of air is first passed through a hot tube or cotton, but that option is not separately claimed.
Governing Equations & Engineering Principles
Closed-Vessel Gas Displacement and Exterior Spray Cooling
Brewing Process & Thermal TransportClaim 1Initial Wort State
The grant gives no charge mass, vessel pressure, cooling duration, or numerical starting temperature beyond the phrase boiling hot.
This card follows the sole claim and disclosed apparatus. It deliberately excludes microbial kill kinetics, shelf-life predictions, ABV, pressure, sterile-culture claims, and apparatus from later experiments because US 135,245 does not print them.
Historical Context: US 135,245 records a narrow brewery process coupling air expulsion and cooling; it is not a general claim to later heat pasteurization.
Interactive Schematic Sheet (Fig. 1)
The drawing sheet shows vessels A, water pipe E and nozzles P, carbonic-acid generator M M, exit tubes x, drainage i and c, and faucets R/R′.
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Why It Still Matters
The document records a nineteenth-century brewery process that treats gas composition, cooling geometry, and fermentation sequence as one system. Its narrow claim is a useful corrective to the common but inaccurate description of US 135,245 as a broad heat-pasteurization patent.
Legal Claims Decoder (1 Numbered Claims)
The Historical Bottleneck
Why Prior Art Failed
- •The customary process exposed boiled wort to atmospheric air during cooling.
- •The grant says ordinary cooling vessels lose material by evaporation; it does not quantify the loss.
- •The pre-existing record's claimed 50°–60 °C heat treatment and separate pure-yeast claim are absent from this grant.
- The specification is signed December 8, 1871 and granted January 28, 1873.
- Fig. 1 and Fig. 2 are on the separate first drawing sheet; the printed specification is on sheets 2 and 3.